Research and Development/Customer service
Customer solution center
Optimum process suggestions of Cutting/Grinding parameters
A.L.M.T. Corp. have established Customer Solution Center (CSC) in A.L.M.T. DIAMOND Corp. Harima Works for the sake of fulfilling every process requirement from our customers with optimum suggestion of Cutting/Grinding parameters though CSC’s wide range of experiment.
A.L.M.T. DIAMOND Corp.
Customer solution center
1816-174, Kotaka-Kuroishi, Kato City, Hyogo 679-0221 Japan
Propose super precision and high efficient Cutting process that enables down-sizing and clean environment.
Propose super precision and high efficient grinding process leading low work-piece damage under clean condition that achieves improvement of working environment and washability of work-piece as well as reducing industrial waste.
Propose evaluation methods after process as total analysis system.
Cutting process evaluation system
Optimum process suggestions of Turning/Milling/Drilling methods
Observing cut chips with high speed camera to measure the process load by a tool dynamometer and analyzing every parameter fluctuation,
CSC would provide you with optimum methods such as tool specifications, process conditions and parameters.
Grinding process evaluation system
Optimum process suggestions of Grinding parameters
Evaluating sorts of grinding wheels under variety of process conditions by a grinding machine equipped with on-machine truing/dressing system and analyzing grinding force, load current and every parameter fluctuation, CSC would provide you with optimum methods such as tool specifications, process conditions and parameters and work-piece evaluation/analysis as well as tool evaluation/analysis.
Analysis and evaluation
Provide with work-piece measuring, analysis and tool analysis
CSC would provide you with wafer standard measuring, machined wafer surface 3-D analysis and wafer process conditions analysis.
Analysis of flatness and waviness
3-D flat face analysis unit : TROPEL
Measure and analyze wafer surface up to 200mmD.
・Measurement accuracy : 0.1um
・Measurement range : 100um
3-D surface analysis unit Zygo
2-D and 3-D surface status are obtained by nondestructive inspection
・Analysis ability of height direction : 0.1nm
・Vertical scanning speed : 4um/sec
Observation by high magunification and component
analysis : EDX-SEM
Observe and analyze up to 200mm for diameter , 10mm (straight type) and 40mm (cup type) for height
Surface x 500 Surface analysis
Ni (Coating material)
Tool dynamometer (by Kistler)
Process characteristic are grasped by comparing 3 force components.